How to fix terrible ign timing (without increasing octane)

Mr. Tech

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Hey guys, over the past few months, I was trying to track down an ign timing problem where my ign timing had huge deviations on Map 2 on a JB4 with 93 octane, even when I added octane booster. Everyone kept telling me that some Stingers just can't handle the higher tunes as well as other, similarly modded Stingers. Physics told me that wasn't true, at least not to the degree I was seeing it. So, after testing a bunch of different things, I found the real issue.

TLDR: Make sure you're using genuine spark plugs and make sure they are in pristine condition and perfectly gapped when you install them.

DISCLAIMER: There IS a point where you absolutely need higher octane. Don't expect to push 19 pounds of boost without some seriously high octane or WMI. This post is specifically for people who aren't getting close to the results with a tuned engine that other Stinger owners with similar modifications are getting. I personally was able to shave another .3 to .4 seconds off my 0-60 times just by doing this. I went from an average of about 4.7-4.9 seconds with intakes and a JB4 on Map 2 with an AWD Stinger, down to about 4.4-4.5.

If you have a lot of deviation in your ignition timing when using 93 octane on Map 2 on a JB4, follow these steps to diagnose and fix it.

1. Take a closer look at your logs and see if it's specific cylinders that consistently have lower timing than the rest. For me, cylinders 3 and 4 (ign3 and ign4), were almost always the two cylinders deviating far from the rest. That told me there was a problem with those two cylinders specifically. I'll get into how to fix that in a moment.

2. If the deviation is sporadic such that sometimes ign2 and ign5 are much lower, then another time ign3 and ign6 are much lower, then a third time it's ign1 and ign3, then it is possible that you are getting gas for a bad gas station. Prime example, BJs gas says it's 93 octane, but it's not a "Top Tier" gas. I tried running a tank of that through my Stinger since it was literally about 40 cents cheaper per GALLON than the Shell station. Well, I found out that it was cheaper for a reason, my timing got awful after using the BJ's gas. So try a few different gas stations and see if that improves your timing.

3. If no other gas stations fix your timing issue, or you see that the ign timing deviation is consistently in the same cylinders, chances are very high that your spark plugs are the issue. To fix this, you need to replace your spark plugs with guaranteed, genuine plugs and make sure your gap them perfectly.

If you're getting the Denso plugs, which I use, the guaranteed genuine Denso parts seller is densoproducts.com. This is the website that Denso's technical support manager told me to order from if I wanted to be 100% positive that I was getting genuine Denso plugs. He specifically said NOT to order from RockAuto, Amazon, Ebay, or any other third party that isn't a major brand like O'Reilly's, AutoZone, or Advance Auto Parts. It's not that RockAuto, Amazon, or Ebay are guaranteed to be knockoff plugs, but the chances are high.

4. Once you have your new plugs, you'll want to gap them down to .022 (at least if you have the 6 cylinder Stinger. Not sure what the gap is supposed to be on the 4 cylinder Stingers). However, make sure you use a high quality gapper like the K-Motor Performance gapper from Amazon. This gapper has a rounded and polished tip that comes in contact with the top electrode of the spark plug to guarantee that you don't damage the spark plug when you're gapping it down. I used a cheap gapper on my first set of Denso plugs and it scratched the top of a few plugs, which is a huge part of why my timing was so awful.

5. To check your gap, I recommend a good set of oiled feeler gauges. Here's the set I bought. And to make sure you don't under gap the plugs, start with either the .023 feeler and gap it down until you JUST can't fit the .023 feeler in anymore. Then test the .022 feeler to make sure that one still fits.

6. If you reduced the gap too much and need to open it back up, DON'T grab it with pliers and open it back up, these can scratch the electrode. Instead, use a coin style gapper with a hole in it that's meant for opening the gap on spark plugs. Note, don't use the edge of the coin, because that will scrape against the electrode. Insert the top of the spark plug through the hole and pry it open. I'll see if I can find a video of this to demonstrate what I mean.

7.Disconnect the negative terminal of your battery (found in the trunk under the spare tire). This is done to reset what your ECU learned for ign timing. Your battery needs to be disconnected for at least 30 minutes in order for this to work. I tried 24 minutes once and it didn't work, 34 minutes did the trick for me. Basically, this forces your ECU to use the exact same ignition timing on all cylinders when accelerating hard for the first few pulls after reconnecting the battery. If there are any issues, the ECU will adjust timing and you'll see variations again. If there are no issues, you'll end up with almost no deviation in your timing.

8. Before you take the old plugs our of your Stinger, take a look at your logs again and see which cylinder consistently had the highest ign timing. Take that spark plug out first and measure it's gap with your feeler gauges. I'm going to guess it's gonna be right on .022, at least that was the case with me. This is what told me that .022 was the best gap to use. Note that the only mods on my car are the JB4 and DIY intakes. If you have more bolt-ons than I do, your optimal gap may be different than mine. Definitely let me know what gap is optimal for you guys along with a list of your mods. That'll likely be pretty helpful for the community in general.

9. If your optimal spark plug gap is different than mine, you can re-gap your plugs to match that optimal gap.

10. Install the new plugs.

11. Reconnect the negative terminal of the battery.

12. Start the car and let both the coolant AND oil get up to temp before ripping on it.

13. Go get some logs and see how your timing looks. Over time, you may start to see some slight deviation, but very small deviations could be a result of simply having one plug gapped a bit more or less than the rest. If you notice that one cylinder is consistently getting lower than the rest by a full degree or two, you could pull out just that plug and double check the gap. You should also check it for damage while you have it out. If the gap is off, regap it, if it's damaged, replace it.

I'll get some logs showing my timing before and after changing my plugs, as well as any other valuable pictures I can put together a bit later, but I figured this would be a good start.

Good luck with fixing your timing issues and happy tuning!
 
So, did you get fake plugs at all? Or you just scratched your plugs when gapping?

Edit: also, any thoughts about the BMS gapping tool vs. the one you linked?
 
So, did you get fake plugs at all? Or you just scratched your plugs when gapping?

Edit: also, any thoughts about the BMS gapping tool vs. the one you linked?
Denso told me the knock-offs are so similar looking now that it'd be very hard to tell. Unfortunately, I don't know if that played a role for sure. As for the scratched plugs, that absolutely played a large role, likely the biggest role.

The BMS tool would be good too since it also has a smoothed tip, but it doesn't look quite as rounded as the one I linked to. Personally, I'd go with the K-Motors version.
 
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Good research on this. You and I were both questioning why our cars were slower than average. I looked at my logs again and I didn't see any cylinders consistently bad, the lowest ignition cylinders keep jumping around so as I originally suspected I am being held back by octane most likely. I never did pick up some boostane but I will next spring. If that fails, I'll check the plugs.
 
Good research on this. You and I were both questioning why our cars were slower than average. I looked at my logs again and I didn't see any cylinders consistently bad, the lowest ignition cylinders keep jumping around so as I originally suspected I am being held back by octane most likely. I never did pick up some boostane but I will next spring. If that fails, I'll check the plugs.
So what fuel are you using. I'm map2 on shell 91 and am seeing a little jump on a couple as well. Then today I stomped on it to pass, got what seemed like a big hesitation before it took off then when it did I saw a big black puff come out of me and was off the gas in 4-6 seconds tops. Unfortunately wasn't logging at the time. Dropped my friend off then coming back up the hill to the hwy stepped on it and got some hesitation. First time I've had that happen. I need to get some logs which is hard to do where I live and it's supposed to start raining for a number of days soon. Looks like I'll be looking at plugs too.
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
So what fuel are you using. I'm map2 on shell 91 and am seeing a little jump on a couple as well. Then today I stomped on it to pass, got what seemed like a big hesitation before it took off then when it did I saw a big black puff come out of me and was off the gas in 4-6 seconds tops. Unfortunately wasn't logging at the time. Dropped my friend off then coming back up the hill to the hwy stepped on it and got some hesitation. First time I've had that happen. I need to get some logs which is hard to do where I live and it's supposed to start raining for a number of days soon. Looks like I'll be looking at plugs too.

I'm running 91 Shell for most of the summer, I didn't see any better timing running Petro or Husky 94, nor did the car go any faster on them.

Octane booster (Boostane) is about 30 bucks on Amazon, Plugs are probably 100 depending where you buy from. I'd try octane booster before changing plugs to rule out timing issues.
 
I'm running 91 Shell for most of the summer, I didn't see any better timing running Petro or Husky 94, nor did the car go any faster on them.

Octane booster (Boostane) is about 30 bucks on Amazon, Plugs are probably 100 depending where you buy from. I'd try octane booster before changing plugs to rule out timing issues.
Ya know I just filled up so prehaps I got some shit gas. I've been on map2 for a couple months now and this was the first sign of a possible issue. So how much boostane per full up do you use. I do have denso plugs but I gapped at .024. Second guessing that now so I will likely pull and regap them.
 
So all that to say, run the plug and gap that BMS recommends for the JB4 from the beginning which has also been my recommendation from day one when stock cars started misfiring? Good that you tested it and confirmed, but the information has been available all along. On DI turbo car, you need to run as much gap as will allow the plug to fire reliably. I've seen is from .018 -.024 on most platforms. This is tuning mechanics 101 and even most "tuning shops" overlook this.
 
The only thing from this thread I wonder is if the damage on the plugs was so detrimental. I would imagine the damage was on the ground strap and no the electrode? If on the electrode, that's obviously bad, but on the top side of the ground strap, I didn't think this would cause any issue. Where was the damage?
 
I have no doubt that proper and consistent plug gap is playing a big role in the power difference you feel, along with possible fake plugs, also fuel quality....but, I fail to see how a larger gap would end up retarding your ignition timing. Maybe I'm missing something?

I think you've got an interesting hypothesis, but you need to test it. You (or we) should compare purposely running a looser gap on a few specific cylinders, resetting the ECU, using really good gas, and then comparing the same testing procedure with those cylinders running a tighter gap.


EDIT: Looks like I'm wrong. Did some more reading, some of which can be found here: MHD N55 E-Series - general discussion

Sounds like running too large a gap can produce an ineffective combustion, leading to some air/fuel igniting too long afterwords, which can (in addition to heating things up even more) cause knock (combustion of these little bits of unburnt fuel/air after the controlled combustion takes place), and even lead to pre-detonation (probably because of the extra heat). I bet the knock sensors are hearing this knock (not yet pre-detonation), and retarding ignition timing to avoid pre-detonation.

All of this means that spark plug gap does indeed make a difference in knock and even pre-detonation. Even so, I think fuel quality is still probably the biggest potential issue (but subsequently the easiest to diagnose!). Also, it raises the question - does too little gap cause the same problem? Probably.

Good info. Thanks for bringing this up! Sorry to be so skeptical at first!
 
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From interior to exterior to high performance - everything you need for your Stinger awaits you...
So what fuel are you using. I'm map2 on shell 91 and am seeing a little jump on a couple as well. Then today I stomped on it to pass, got what seemed like a big hesitation before it took off then when it did I saw a big black puff come out of me and was off the gas in 4-6 seconds tops. Unfortunately wasn't logging at the time. Dropped my friend off then coming back up the hill to the hwy stepped on it and got some hesitation. First time I've had that happen. I need to get some logs which is hard to do where I live and it's supposed to start raining for a number of days soon. Looks like I'll be looking at plugs too.
Map 2 is alot for 91 octane especially canadian 91. The hesitation is likely severe timing pull due to octane. Feels like a flutter / break up.
 
Map 2 is alot for 91 octane especially canadian 91. The hesitation is likely severe timing pull due to octane. Feels like a flutter / break up.
I 've been running map 5 94 PetroCan gas (e20 blend) and car runs strong with no timing pulls.
 
I 've been running map 5 94 PetroCan gas (e20 blend) and car runs strong with no timing pulls.
Where are you in Canada to get Petro94?
 
Map 2 is alot for 91 octane especially canadian 91. The hesitation is likely severe timing pull due to octane. Feels like a flutter / break up.
I haven't noticed this before and I've been on map 2 and 91 for sometime with some good spirited driving and no hesitation whatsoever. Wondering if I got some shit gas, if thats possible. I'll tune down to map1 for the rest of this tank. Then I guess try again on new fuel. Perhaps a quick jont to the States for some 93 for a test. Thx for the input Tonka. Cheers.
 
Map 2 is alot for 91 octane especially canadian 91. The hesitation is likely severe timing pull due to octane. Feels like a flutter / break up.
Even Shell 91 ? I know other brands are lower quality gas in general in my area (more ethanol blended in). I know you're not from Canada, but if you have any info on the matter, I'd learn everything I can :)
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
Even Shell 91 ? I know other brands are lower quality gas in general in my area (more ethanol blended in). I know you're not from Canada, but if you have any info on the matter, I'd learn everything I can :)
There is another thread somewhere:whistle: here that talks CDN fuel. I'm pretty sure Terry has looked at quite a few Map2 Shell 91 logs including one of mine and has said it looks good. He has also looked at a number of Chevron 94 logs which don't look so good. But what I'm experiencing on my current tank of Shell 91 is definitely "not good". Next time I'm in the States I thing I'll pick up some Boostane and give that a try.
 
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So all that to say, run the plug and gap that BMS recommends for the JB4 from the beginning which has also been my recommendation from day one when stock cars started misfiring? Good that you tested it and confirmed, but the information has been available all along. On DI turbo car, you need to run as much gap as will allow the plug to fire reliably. I've seen is from .018 -.024 on most platforms. This is tuning mechanics 101 and even most "tuning shops" overlook this.

The recommendations for plugs and gap has been there for a long time, but literally everyone kept saying that my "slow" 0-60 runs were just because some cars are different and I just got a slower Stinger than everyone else. I was told to try higher octane, and when that didn't work, I was told it was normal. Not one person said to check my plugs for damage or to double check the gap, or that I may have gotten knock-off plugs, or told me to compare cylinders to figure out which gap was best for my car.

The point to the post was to help others who, like me, were told to just accept their "slow" 0-60 speeds. There's no reason anyone's Stinger can't reliably run sub 4.7 0-60 on a cold day with 93 octane, intakes, and a JB4 on Map 2. Now that my ECU has had more time to adjust, I was able to run a 4.39 with a dragy on a barely invalid run (-1.09 degree slope). That's .4 seconds faster than my average run before swapping my plugs and fine tuning gap with a high quality gapper with a curved tip. :thumbup:

1958DFB4-90E7-479E-9AA6-65613FB83F69.webp
 
Next spring once the box is back in I'll start testing with octane booster first because in my mind that's a matter of 30 bucks (and you get more than 1 fill off Boostane) plus pretty much zero time/effort. If octane does not increase my car's performance, I will look at pulling the plugs and replacing with what should be genuine plugs (I bought mine from "a miscellaneous online retailer" which is a big "who knows") and I'll gap them with a proper tool, not cement lol. In my case though, I don't see how scratches on the TOP of the ground strap (if I scratched it) would affect the spark. On the underside of the ground strap though, sure.
 
On performance metrics 0-60 is just not a great measure due to how short it is. 1/4 mile trap speed is the best metric, or 60-130mph, or 40-120mph, where you take as many variables other than power out of the equation as possible.

PS. We get our plugs from Denso so we know they are good. Gapping properly is key and our tool makes it easy. Rarely hear of any problems from customers running our full kit.

Denso 5346 High Performance Spark Plug for Kia/Hyundai 3.3L Turbo

kia-plug-change-combo_e1c5e66b-ea04-462d-ad17-f7449ebb6d30_540x.jpg
 
From interior to exterior to high performance - everything you need for your Stinger awaits you...
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