mfenske
Active Member
Decided that I'm finally comfortable with car enough to start ripping it apart and begin upgrading the audio system. I stole a lot of what I learned from @andrew tay and @WildBill The first phase is to swap out the factory door speakers on the Harman system. The goal is to use the following drivers:
Since I live in the Pacific NW of America rain is definitely a given so I decided that I'd use non-wood baffles mounts where possible to avoid rotting. I started this morning by popping the door off (three screws behind three trim pieces)

Here's what it looks like with the panel off:

The midrange are mounted on the door card and fortunately the Faitals fit right over the factory location. There were a few threads stating they were 3" and others that they were closer to 2.5". I got lucky in that the 3" Faitals bolt right up and I'll probably throw some sound deadning material around the edges to (hopefully) eliminate any backwaves. Here's the OEM vs the Faital


I decided that if I popped out the factory tweeter mount it would likely fit better. I also went ahead and followed the suggestions of the forum and removed the felt from the holes by using a needle-nosed pliers. Bent those little tabs back and removed it.


Next I drew out a rough shape on 1/8 ABS plastic sheet to make a tweeter mount. Did a little cutting with the jigsaw and luckily the 1 1/2" holesaw bit I had was nearly perfect for the tweeters. Once I was happy with the shape and fitment (after smoothing it a bit with a file) I busted out the flush trim router bit to make a clone for the other side.



Here's what the tweeter looks like on the mount (used a little CA glue to secure it)

Tweeter installed in the car. This is how far I got today and will resume tomorrow and post photos with progress.

Since I live in the Pacific NW of America rain is definitely a given so I decided that I'd use non-wood baffles mounts where possible to avoid rotting. I started this morning by popping the door off (three screws behind three trim pieces)

Here's what it looks like with the panel off:

The midrange are mounted on the door card and fortunately the Faitals fit right over the factory location. There were a few threads stating they were 3" and others that they were closer to 2.5". I got lucky in that the 3" Faitals bolt right up and I'll probably throw some sound deadning material around the edges to (hopefully) eliminate any backwaves. Here's the OEM vs the Faital


I decided that if I popped out the factory tweeter mount it would likely fit better. I also went ahead and followed the suggestions of the forum and removed the felt from the holes by using a needle-nosed pliers. Bent those little tabs back and removed it.


Next I drew out a rough shape on 1/8 ABS plastic sheet to make a tweeter mount. Did a little cutting with the jigsaw and luckily the 1 1/2" holesaw bit I had was nearly perfect for the tweeters. Once I was happy with the shape and fitment (after smoothing it a bit with a file) I busted out the flush trim router bit to make a clone for the other side.



Here's what the tweeter looks like on the mount (used a little CA glue to secure it)

Tweeter installed in the car. This is how far I got today and will resume tomorrow and post photos with progress.

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